Ipsen delivers uniformity
What do you get when you combine intelligence and quality? An atmosphere furnace that is state-of-the-art in both hardware and software. Cunning innovations like the HybridCarb® gas processing technology that help you save energy and resources, and clever interfaces that give you comprehensive control over all aspects of heat treatment. The new Ipsen ATLAS is a highly intelligent system that reduces your workload and produces efficient and highly uniform results – heat treatment doesn't get smarter than this.
Ipsen's ATLAS integral quench furnaces are highly engineered, sophisticated machines that are easy to operate and maintain, all while being extremely cost effective. ATLAS delivers top quality uniformity through cutting-edge technology and design.
See photos of ATLAS installed at Dokka Fasteners, Auburn Hills, Michigan.
Read about the ATLAS installation at Dokka Fasteners.
Download ATLAS PDF
Download ATLAS Technical Data PDF
The Ipsen Carb-O-Prof system fully automates control of the carburizing process and controls the time necessary to obtain a specific carbon case depth. The user simply supplies the actual alloy and temperature information, and the computer automatically adjusts temperature and atmosphere parameters for optimum performance.
Download CarboProf Brochure PDF
Our patented Muffle system, durable insulating firebrick lining and silicon carbide hearth all work together to create uniform, efficient processing of the load.
Heating is also enhanced with our Recon® burners, single ended recuperated tubes (SERT), which attain high thermal efficiency of up to nearly 80%, by using the exhaust flow to recover waste heat and reducing time to recovery. Distinguished by low noise levels, high durability, low maintenance and easy installation, Ipsen's Recon® burners provide ideal heating.
Most processes can't improve the qualities of every kind of steel. Ipsen's SuperQuench can. SuperQuench provides an oil bath for the heat treatment of widely varying steel grades, even slightly alloyed steels. Thanks to larger propellers, stronger drive motors and optimized baffling, it can tackle even the most challenging alloys.
Up to four motors per frequency converter can be continuously regulated – at up to four times the speed of conventional motors. In addition, each individual circulator has been allocated a separate flow control system, so that the entire charge
is reliably, uniformly and quickly cooled.
Download SuperQuench Brochure PDF
Safety and Reliability
Ipsen's ATLAS furnaces are water-free, and contain double-walled quench tanks with built in detectors for maximum safety.
All of this teamed with highly intelligent, yet easy to use controls, allows ATLAS to deliver excellence in uniformity and efficiency. Carb-o-Prof® provides you with your very own electronic metallurgist. Using Carb-o-Prof® process software increases repeatability and uniformity, which allows you to produce higher quality parts.
Commitment to Innovation
ATLAS and our entire product line are backed by more than 60 years of experience and expertise. Each year Ipsen invests in research and development allowing us to deliver the quality equipment and service heat treaters need to be successful.
At Ipsen we believe that innovation drives excellence. Our dedicated research and development team – Team Innovation – is constantly pushing the boundary of possibilities and dreaming a future of thermal processing excellence. Our innovations bring opportunities to the industries of Aerospace, Automotive, Medical and Energy, where each commercial or in-house heat treater strives for excellence.
World Class Service and Support
Count on Ipsen's responsive Aftermarket Support team to help you get winning performance from all your heat treating equipment. From parts and service to retrofits and training, we can provide you with everything you need to be successful.
- Parts and service for atmosphere and vacuum furnaces
- Hot zones, retrofits and upgrades
- Thermal processing and furnace operation/maintenance training
- Global service and support networks
- Equipment installation, relocation and start-up services
Ipsen's ATLAS internal quench furnace is the latest in a long history of innovation, a legacy of firsts. The Ipsen ATLAS furnace was carefully engineered to create a quality atmosphere furnace at an affordable price by developing an efficient design that could provide maximum uniformity and repeatability. For more information on ATLAS internal quench furnaces visit www.IpsenUSA.com, call 800.727.7625 or email email@example.com
Download ATLAS PDF
Download ATLAS Technical Data PDF
To discuss your atmosphere furnace requirements, contact Marcos Garcia
, Atmosphere Product Specialist.
The Ipsen AutoMag® automation package maximizes utilization of several heat treat cells for true "lights-out" operation. This customizable software will integrate multiple units such as TQ & I/O furnaces, tempers, washers and automatic material handling equipment. The package includes a scheduling simulation program, equipment utilization reports, quality control reports, maintenance, and tracking of the workload through the heat treat cell.
Download AutoMag Brochure PDF
Efficiency with HybridCarb®
- Controls and tracks transport, handling and treatment of multiple individual loads
- Monitors and logs the current status and stage of each treatment process and furnace/ support unit
- Archives process histories, user-defined load data, and customer-specific information
- Recalls archived or database information for programming, reporting, analysis or troubleshooting
- Creates equipment utilization and quality control reports
- Tracks maintenance requirements
- Tests desired load management with scheduling simulation program
Ipsen's ATLAS internal quench furnace delivers a more efficient solution than traditional atmosphere heat treating with the use of the unique HybridCarb® – an ultra-efficient gassing system designed to replace endothermic generators and other gassing systems. Its core strength is precision gas control. Instead of burning excess gas off, the process gas is reconditioned and reused, increasing efficiency up to 90%. Other benefits of HybridCarb include:
Read More on HybridCarb®
- Quick and easy hookup
- Increased carburizing efficiency
- Improved hardness uniformity
- Significantly less expensive to operate than endogenerators
- Consumes significantly less gas
- Environmentally friendly and cost efficient